SYSTEMS ECO-FRIENDLY DESIGN FOR INNOVATIVE PROCESSES

Academic Year 2022/2023 - Teacher: Giovanna FARGIONE

Expected Learning Outcomes

The course supports the students to learn how to calculate  design and control oil and gas implants' components

Course Structure

The lessons will be held three-weekly in the second half of the second year, also the calculation and project exercises will be carried out.

Should teaching be carried out in mixed mode or remotely, it may be necessary to introduce changes with respect to previous statements, in line with the programme planned and outlined in the syllabus.

Learning assessment may also be carried out on line, should the conditions require it.

Detailed Course Content

Additions to the knowledge of the state of stress and strain
• ideal stresses for brittle and ductile materials, 
• Failure under constant load. 
• Creep at high temperature, creep curves, the design of components that work at high temperature: use of the relations of Larson - Miller, 
• Curves of unstable crack propagation, safety coefficients for components working at high temperature. 
• Failures under cyclic loading (fatigue) in the presence of high temperature and aggressive ambient. 
• Nucleation and propagation of the crack, up to fracture, estimate the life of a component, systems of experimental controls in situ. 
• Design of components for the chemical industry and environmental requirements.

 

Piping and Instrumentation Diagram 

Lines for the transport of fluids (Dangerous and non) 
• piping  under pressure, 
• connections with flanges, 
• connections by welding, 
• valves, choice of valves and safety systems. 
• Using traditional methods and computer codes dedicated,for the design of lines 
• Issues for the control of the state of safety of operating lines, control systems and non-destructive analysis. 
• Assessments on the recycles of the line parts and complete replacement. 

  • API regulations on the use and maauthentication of plants.
  • Development and study of materials in the field of sustainability. 
  • Methodologies to counter corrosion.
  • RBI Risk Based Inspection Studium

 pressure vessels and chemical reactors, 
• Behavior membrane of axial symmetric shells. 
• Instability of the cylinders subjected to external pressure and funds flat and curved. 
• Edge effects (cylindrical shell): compatibility of deformations, additional stresses. 
• Containers and thick parts: general theory, states of stress due to pressure and temperature, constructive solutions for high pressure (control of the load on the bolts). 
• Containers Project in accordance with Italian legislation, European Directive 97/23 PED Pressure •Equipment, harmonized standard EN 13445 (calculations using traditional logic and FEM codes with comparison of the results, solid models). 
• Acceptance of components and equipment checks on materials and components for chemical and petrochemical industrial. 

  • Materials and Sustenability development

Textbook Information

Costruzioni di Macchine II, R. Giovannozzi, Patron

Book Prof Bruno Atzori.

direttiva europea 97/23 PED sulle attrezzature a pressione, norma armonizzata EN 13445 (calcoli mediante logiche tradizionali e codici di calcolo FEM con confronto dei risultati, modelli solidi).

Materials and Sustainable Development Michael F. Ashby BH

 professor's slide

Course Planning

 SubjectsText References
1• collegamenti mediante flange, • collegamenti mediante saldatura, • valvole, scelta di valvole e sistemi di sicurezza. Slide
2Uso di metodi tradizionali e di codici di calcolo dedicati per la progettazione di linee • Calcolo delle frequenze proprie di vibrazione di linee o di parti di linee. • Problematiche per il controllo dello stato di sicurezza delle linee in esercizio, sistemi di controllo e analisi non distruttive. • Valutazioni sul ripristino di parti di linea e completa sostituzione. slide
3• Comportamento membranale dei gusci assialsimmetrici. • Cenni sull'instabilità dei cilindri soggetti a pressione esterna e sui fondi piani e curvi. • Effetti di bordo (guscio cilindrico): compatibilità delle deformazioni, tensioni aggiuntive. • Recipienti e parti di elevato spessore: teoria generale, stati di sollecitazione dovuti alla pressione e alla temperatura, soluzioni costruttive per alte pressioni (forzamento, autofrettaggio).Appunti di costruzione di macchine di Bruno Atzori e slide del corso
4direttiva europea 97/23 PED sulle attrezzature a pressione, norma armonizzata EN 13445 (calcoli mediante logiche tradizionali e codici di calcolo FEM con confronto dei risultati, modelli solidi).Normativa PED
5Normativa APINormativa API /Slides
6metodologie per contrastare la corrosioneSlides / appunti
7RBI analysisSlides / appunti